Dry Mortar Mixing Plant
Products Profile
AGICO provide professional dry mortar production line
AGICO Dry Mortar Mixing Plant is an automated dry mortar production system. It is designed for the precise mixing of sand, cement, fly ash, additives, and other raw materials to produce high-quality dry mixed mortar products.
The complete production line adopts a double-shaft non-gravity mixer as the core mixing unit, combined with a PLC fully automatic control system. It is widely used in construction engineering, municipal engineering, ready-mix mortar production, thermal insulation material manufacturing, tile adhesive production, and other building material industries.
mixing speed
mixing uniformity
maintenance cost
advance payment
Products Description
Structure and Working Process
AGICO dry mortar mixing plant mainly consists of a raw material storage system, sand drying system, automatic batching system, screw conveying system, mixing system, finished product silo system, packaging system, dust collection system, and PLC control system. According to different project requirements, special mortar production modules can also be customized and integrated into the production line.
The entire plant adopts a modular structural design and supports multiple layout configurations, including tower type, stair type, block type, and flat type solutions, which can be flexibly customized according to the customer's site conditions. The core mixing unit utilizes a high-efficiency double-shaft paddle structure combined with high-precision weighing sensors and intelligent control programs to ensure continuous and stable production performance.
AGICO dry mortar mixing plant operates by first conveying raw materials such as sand, cement, and fly ash into the storage silos. The materials are then accurately proportioned through the weighing system before being transferred into the double-shaft non-gravity mixer for blending.
During the mixing process, the dual shafts and mixing blades rotate at high speed to achieve rapid and uniform material mixing. After mixing is completed, the finished dry mortar is quickly discharged into the finished product silo, and then either packed into bags or directly transported in bulk for delivery.
Technical parameter
| Item | 100000t/year | 200000t/year | 300000t/year | 500000t/year | 800000t/year |
|---|---|---|---|---|---|
| Capacity | 100000t/year | 200000t/year | 300000t/year | 500000t/year | 800000t/year |
| Raw Material Lifting | Bucket Elevator NE30 | Bucket Elevator NE50 | Bucket Elevator NE50 | Bucket Elevator NE100 | Bucket Elevator NE100 |
| Raw Material Storage | Vertical Silo 100t | Vertical Silo 150t | Vertical Silo 200t | Vertical Silo 200t | Vertical Silo 200t |
| Screw Conveyor | Screw Conveyor 219 | Screw Conveyor 219 | Screw Conveyor 273 | Screw Conveyor 273 | Screw Conveyor 273 |
| Admixture Feeding | Manual | Manual / Auto | Auto | Auto | Auto |
| Mixer | Double Shaft Non-gravity Mixer 3m³ | Double Shaft Non-gravity Mixer 6m³ | Double Shaft Non-gravity Mixer 10m³ | Double Shaft Non-gravity Mixer 10m³ | Double Shaft Non-gravity Mixer 10m³ |
| Finished Mortar Storage | Optional | Optional or 6m³ Hopper | 6m³ Hopper | 10m³ Hopper | Packing Machine or Bulk Loading Machine |
| Dust Collector | Pulse Type 36 | Pulse Type 48 | Pulse Type 48 | Pulse Type 48 | Pulse Type 48 |
| Control System | Semi-auto / Full-auto Control | Semi-auto / Full-auto Control | PLC Fully Automatic Control | PLC Fully Automatic Control | PLC Fully Automatic Control |
| Model / Capacity | Reference Price (USD) | Suitable Applications |
|---|---|---|
| Small Simple Type 1–8 T/H | $8,000 – $25,000 | Small building material factories and startup projects |
| Semi-Automatic 10–20 T/H | $25,000 – $60,000 | Small and medium-sized mortar production plants |
| Fully Automatic 20–40 T/H | $60,000 – $150,000 | Commercial dry mortar manufacturing plants |
| Large Automatic 40–80 T/H | $150,000 – $400,000+ | Industrial continuous production projects |
| Special Mortar Production Line | $200,000 – $600,000+ | High-end functional mortar production projects |
Why Choose AGICO
AGICO advantage
Choose the plan that suits you best.
Intelligent PLC Automation
AGICO intelligent PLC control system enables fully automatic batching, weighing, and production management, significantly reducing manual errors and improving production stability.
High-Speed Uniform Mixing
AGICO's double-shaft non-gravity mixing technology achieves highly uniform mixing within a short time, ensuring consistent quality for every batch of mortar.
Lower Operating Cost
AGICO's optimized process flow and low-energy-consumption equipment design effectively reduce electricity usage and labor costs, improving return on investment.
Flexible Formula Production
AGICO's production line supports rapid switching between different mortar formulations and can produce tile adhesive, wall putty, self-leveling mortar, and various other products.
Customized Plant Solution
AGICO's engineering team can customize exclusive dry mortar production solutions based on the customer's site conditions, budget, and production capacity requirements.
Stable Dust-Free Production
AGICO's pulse dust collection system effectively controls dust emissions, improves the workshop environment, and meets environmental protection standards.
Durable Industrial Structure
AGICO's core equipment adopts thick steel plate construction and high-quality reducer systems, ensuring stable operation and longer service life.
Global Technical Support
AGICO's international service team provides installation and commissioning, remote guidance, and on-site training to ensure the smooth operation of customer projects.
AGICO PROMISE
Quality Assurance
AGICO products have passed ISO 9001, ISO 14001, and CE certifications. All equipment is fully tested before delivery, and we provide a one-year warranty after arrival to ensure reliable quality and stable operation.
standardized production
AGICO adopts a factory-direct sales model, helping customers reduce intermediary costs and obtain more competitive prices. We also support flexible payment terms with a 30% advance payment to reduce initial investment pressure.
FAQ
Q: What products can a dry mortar mixing plant produce?
A: AGICO dry mortar mixing plants can produce masonry mortar, plastering mortar, tile adhesive, wall putty, self-leveling mortar, waterproof mortar, thermal insulation mortar, and various special functional mortars. Different product types can be quickly switched by adjusting the formula system.
Q: How many workers are required for a dry mortar production line?
A: Small semi-automatic production lines usually require 2–4 operators, while large PLC fully automatic production lines normally need only 1–2 operators to complete the entire production process, significantly reducing labor costs.
Q: Does AGICO provide installation and training services?
A: AGICO provides complete overseas installation and commissioning services, including equipment installation, trial operation, operator training, production guidance, and after-sales technical support to help customers start production smoothly.
Q: Does the dry mortar production line support customization?
A: AGICO can provide customized solutions based on the customer's site area, raw material conditions, target production capacity, and budget requirements, including plant layout, automation level, and environmental protection system configuration.
Q: Is there a lot of dust during operation?
A: AGICO adopts a high-efficiency pulse dust collection system and sealed conveying structure to effectively reduce dust leakage and meet modern environmental protection requirements.
Q: What if the raw sand moisture content is high?
A: When the moisture content of raw sand exceeds 5%, AGICO can equip the production line with a dedicated sand drying system to ensure stable dry mortar production quality.
Q: What is the return on investment period for a dry mortar plant?
A: Depending on market demand and product types, most dry mortar projects can generally achieve a return on investment within 1–3 years, subject to local market conditions and operational capacity.
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