China Rotary Kiln Parts Manufacturers Factory - Buy Rotary Kiln Parts at Good Price

Your Professional Rotary Kiln Parts Supplier

AGICO Cement International Engineering Co., Ltd. is a leading company in China's building materials machinery industry. Founded in 1997, the company is based in a 66,000-square-meter industrial park, with 30,000 square meters of modern workshop space. It has a registered capital of 81.34 million yuan and employs 230 staff, including 42 experienced technical professionals with mid to senior-level qualifications.

Rotary Kiln Pinion
Product: rotary kiln pinionMaterial :42 crmoTensile strength σb (MPa): >1080 (110)Yield point σs (MPa): bbb930 (95)Customizable: Standard or customized according to drawings
read more
$Kiln Refractory Bricks$

Kiln Refractory Bricks
AGICO provides a range of rotary kiln refractory brick specifications with guaranteed service through ISO international certification standards.
read more
Kiln Shell
We provide rotary kiln shells at competitive costs, with quality that satisfies international ISO requirements and services that can be customized.
read more
Rotary Kiln Tyre
The rotary kiln tyre, or tyre ring, is a key part of a rotary kiln. It supports the kiln shell and transfers its load to the support rollers, helping ensure smooth and stable rotation during operation.
read more
Kiln Thrust Roller
The main function of a kiln thrust roller, also known as a thrust roller in a rotary kiln, is to stop the kiln from moving up and down. It helps keep the kiln's body in a stable axial position, ensuring that the cylinder remains properly
read more
Rotary Kiln Seal
A Rotary Kiln Seal prevents heat loss, reduces dust emissions, and enhances efficiency by sealing the gap between the rotating kiln shell and stationary housing. It controls air leakage, prevents material spillage, and minimizes energy
read more
Support Roller for Rotary Kiln
A support roller for rotary kiln is crucial for bearing the kiln's weight, ensuring smooth rotation of the kiln body and large ring. Its durability directly impacts the rotary kiln's performance and lifespan, making high-quality rollers
read more
Kiln Girth Gear
Kiln Girth Gears are an essential component of rotary kiln and ball mill, and their material plays a crucial role in the overall performance of the equipment.
read more

Why choose us

Our Certificate
The company has passed ISO, CE, picture: ISO1, ISO2, AAA, ce, CQC, PT quality management system certification and has independent import and export rights.

Production Market
Our products are sold across 27 provinces in China and exported to countries such as Brazil, Angola, Vietnam, and Mongolia, thanks to our independent import and export rights.

Quality Assurance
In terms of quality assurance, the company strictly follows the standards and norms of the industry quality system. Adopt industry-leading testing equipment to ensure product quality and good reputation.

Service Advantages
We provide market analysis, demand assessment, equipment selection guidance, and project design to ensure the equipment meets your specific needs.including installation guidance, maintenance, spare parts supply, training, and troubleshooting services to ensure long-term operational success.

Rotary Kiln Tyre

Rotary kiln tyre is also called rotary kiln riding ring, kiln tyre is one of the main parts of rotary kiln equipment. The kiln tyre can pass the all barrel gravity (include the gravity of refractory brick, internal device and material) to riding wheel, and make the barrel smoothly rotation on the wheel rotation, therefore the kiln tyre should have enough strength and durability.

Model(mM)	Shell size			Capacity(T/h)	Rotating speed(R/min)	Power(Kw)	Weight(T)
Model(mM)	Dia.(M)	Length(M)	Slope(%)	Capacity(T/h)	Rotating speed(R/min)	Power(Kw)	Weight(T)
1.4×33	1.4	33	3	0.9-1.3	0.39-3.96	18.5	47.5
1.6×36	1.6	36	4	1.2-1.9	0.26-2.63	22	52
1.8×45	1.8	45	4	1.9-2.4	0.16-1.62	30	78.2
1.9×39	1.9	39	4	1.65-3	0.29-2.93	30	77.59
2.0×40	2	40	3	2.5-4	0.23-2.26	37	119.1
2.2×45	2.2	45	3.5	3.4-5.4	0.21-2.44	45	128.3
2.5×54	2.5	54	3.5	6.9-8.5	0.48-1.4	55	196.29
2.7×42	2.7	42	3.5	10.0-11.0	0.10-1.52	55	198.5
2.8×44	2.8	44	3.5	12.5-13.5	0.437-2.18	55	201.58
3.0×60	3	60	3.5	12.3-14.1	0.3-2	100	310
3.2×50	3.2	50	4	40.5-42	0.6-3	125	278

Advantages of Rotary Kiln Seal

Good sealing material and strong flexibility
The sealing part is composed of three layers of special high-temperature and wear-resistant semi-flexible materials, including wear-resistant parts, high-temperature-resistant carbon-silicon-nickel composite plates, and protective plates, which have advantages of strong flexibility, moderate hardness, low wear, and high-temperature resistance. It can be deformed with the movement of the rotary kiln.

Combination of various sealing methods, high-quality solutions
kiln inlet and outlet sealing device can adopt fish scale seal, labyrinth seal and graphite seal, etc., and can choose high-quality solutions according to customer needs.

Reasonable sealing device
A reasonable kiln tail sealing device is more in line with the requirements of adding a rolling bearing in the sealing device of a modern rotary kiln.

Remarkable sealing effect increases the utilization rate of the rotary kiln
The use of a flexible two-way rolling kiln seal, the smoke chamber of the kiln outlet has a significant increase in negative pressure (about 200pa), and the smoke chamber temperature is increased by 100℃, which can effectively improve the combustion efficiency of pulverized coal.

Type of Rotary Kiln Tyre

Cast Steel Rotary Kiln Tires

Cast steel rotary kiln tires are among the most commonly used types. They're made from high - quality cast steel, which gives them excellent strength and durability. The casting process allows for precise shaping, so these tires can fit the kiln perfectly.

Forged Rotary Kiln Tires

Forged rotary kiln tires are made through a forging process. This process involves heating the steel and then using pressure to shape it. The result is a tire with a very dense and uniform structure.

Welded Rotary Kiln Tires

Welded rotary kiln tires are fabricated by welding different steel components together. This type of tire offers a cost - effective solution for some applications.

Split Rotary Kiln Tires

Split rotary kiln tires are designed to be easily installed and removed. They are made in two or more segments that can be bolted together around the kiln.

Solid Rotary Kiln Tires

Solid rotary kiln tires are made as a single, continuous piece. They offer high structural integrity and are very reliable.Since they don't have any joints or welds, there are no weak points in the tire. This makes them suitable for applications where the kiln operates under extreme conditions.

Applications of Kiln Girth Gear

01.

Mining

Essential for large grinding mills and material handling systems that require reliable, heavy-duty torque transmission.

02.

Cement Industry

Used in rotary kilns and mills, ensuring efficient operation and extended equipment life.

03.

Steel Manufacturing

Applied in large furnaces and rolling mills where consistent torque transmission is critical.

04.

Sugar Industry

Ensures smooth and reliable power transmission in sugarcane mills and processing equipment, handling heavy loads with ease.

Rotary kiln seal working principle

Rotary kiln needs kiln supporting rollers for support, and kiln tyre ring or girth gears drive the rotation. Because it is supported by the kiln support roller and its rotation characteristics, there will be a certain gap between the rotary kiln and the connection parts with other production devices, to prevent it from rubbing against the production devices connected to it during the rotation process.

Some industries do not have many requirements for these gaps. For example, in some industries that use single-cylinder coolers, the cooling machine itself is used to cool materials. If the process conditions are good, the existence of gaps can also play a role in heat dissipation; but most rotary kiln does not allow gaps at the inlet and outlet. The existence of gaps will affect air leakage, air intake, ash leakage, and heat loss. Therefore, it is necessary to seal these gaps to prevent air leakage, air intake, and ash leakage.

Factors To Consider When Choosing Rotary Kiln Tires

Load Capacity

You need to know how much weight the tire will have to support. If your kiln processes a large amount of material, you'll need a tire with a high load - bearing capacity, like a forged tire.

Temperature

The operating temperature of the kiln is also crucial. High - temperature environments require tires that can withstand the heat without losing their properties. Cast steel tires are a good choice for such conditions.

Maintenance Requirements

Consider how easy it is to maintain the tire. Split tires are great for reducing maintenance time, while solid tires may require more extensive disassembly for replacement.

Cost

Of course, cost is always a factor. Welded tires can be a more budget - friendly option, but you need to make sure the quality meets your standards.

Production of rotary kiln tire

Digital simulation and modeling

Uses the CAE professional simulation system to digitally simulate the casting process, and conduct process analysis and quality prediction for the production process of the kiln tyre.has professional casting tools, the overall size and accuracy are all controlled by microelectronics, and the water glass sand molding process is used to prevent the occurrence of hot cracks in castings. With the use of pit shape, it is not affected by factors such as seasons, and the production efficiency is higher.

Pouring and heat treatment

The high-quality raw materials and the required auxiliary materials are put into the electric arc furnace for smelting according to a certain proportion. During this process, the molten iron is sampled for spectral analysis. After passing the test, pouring will be carried out according to the principle of “low temperature and quick pouring”, and the pouring time and temperature will be strictly recorded.

Grinding and flaw detection

Grinding and flaw detection procedures are required for the poured kiln tyres. By grinding, the appearance of the kiln tire can be beautiful and rust-proof. Whether there are cracks, inclusions, pores, and other defects in the finished rotary kiln tire, it needs a flaw detection process to detect. Flaw detection is to use of digital ultrasonic instruments to perform ultrasonic testing on the tires in order to find and automatically locate problems.

FAQ

Q: Delivery time？

A: Parts lead time 1-2months, machines 2-3months.

Q: Payment terms？

A: Accept payment type: T/T, L/C, Western union,Cash. 30% deposit when signed contract. Full payment paid before shipping

Q: Quality warranty?

A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q: After sales service?

A: We can supply technical guide for machines running test and parts maintenance if end user needs.

Q: Do you provide samples?

A: Yes, we could offer the sample.

As one of the most professional rotary kiln parts manufacturers in China, we're featured by quality products and good price. Please feel free to buy high-grade rotary kiln parts for sale here from our factory.

high quality crusher hammer, ball mill pinion, conveyor belt for cement industry