Your Professional Ball Mill Machine Supplier

 

 

AGICO Cement International Engineering Co., Ltd. is a leading company in China's building materials machinery industry. Founded in 1997, the company is based in a 66,000-square-meter industrial park, with 30,000 square meters of modern workshop space. It has a registered capital of 81.34 million yuan and employs 230 staff, including 42 experienced technical professionals with mid to senior-level qualifications.

 

 
  • Energy Saving Ball Mill
    AGICO provides one-stop energy saving ball mill grinding project solutions, from product design to installation services, with 24-hour technical support.
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  • Hammer Ball Mill
    We offer hammer ball mills that meet ISO international standards and tailor solutions for you as well as provide perfect technical support services.
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  • Laboratory Cement Ball Mill
    we are a professional cement manufacturing equipment supplier,this laboratory cement ball mill is a precision grinding equipment specially designed for cement plant laboratories, quality inspection centers and scientific research
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  • Raymond Vertical Mill
    Our Raymond vertical mills are suitable for medium and small-scale grinding production projects. They meet international certification standards, are reliable in quality and durable
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  • Cement Roller Press
    Model: AG TypeRoller diameter: 1000~2000 mmProduction Capacity: 45~1250 t/hApplication: raw material of cement, clinker and etc.
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  • Roller Ball Mill
    AGICO's roller ball mill is specially designed to meet the fine grinding demands of high hardness and large quantities. It features leading technology, reliable quality and comprehensive service support
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  • Light Drum Ball Mill
    The AGICO light drum ball mill is a grinding equipment that can enhance product quality and production efficiency. Welcome to contact us for detailed technical parameters and customized solutions.
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  • Lab Scale Ball Mill
    AGICO offers professional lab scale ball mills with excellent performance, convenient and stable operation, and provides after-sales services such as warranty
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  • Planetary Ball Mill
    AGICO supply high-efficiency planetary ball mills suitable for laboratories, universities, research institutes, pharmaceuticals, cosmetics and food. We offer a full package service and guarantee product quality.
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  • Cement Mixer Ball Mill
    We offer professional cement mixer ball mills with ISO international certified quality and a reassuring service system, suitable for industrial fields such as cement.
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  • Limestone Ball Mill
    Product: Limestone Ball MillFeed Size: ≤ 25 mmDischarge Size: 0.074 - 0.4 mm (Adjustable)Grinding Media: High-Chrome Steel Balls, Ceramic Balls, or other specialized media upon request.
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  • Agitator Ball Mill
    AGICO offers high-efficiency agitator ball mill equipment and provides price inquiry, consultation and customization services. We respond 24/7
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Why choose us
 

Our Certificate
The company has passed ISO, CE, picture: ISO1, ISO2, AAA, ce, CQC, PT quality management system certification and has independent import and export rights.

 

Production Market
Our products are sold across 27 provinces in China and exported to countries such as Brazil, Angola, Russia, Vietnam, and Mongolia, thanks to our independent import and export rights.

 

Quality Assurance
In terms of quality assurance, the company strictly follows the standards and norms of the industry quality system. Adopt industry-leading testing equipment to ensure product quality and good reputation.

 

Service Advantages
We provide market analysis, demand assessment, equipment selection guidance, and project design to ensure the equipment meets your specific needs.including installation guidance, maintenance, spare parts supply, training, and troubleshooting services to ensure long-term operational success.

 

Ball Mill Machine

 

A ball mill is a type of grinding equipment used to grind materials into fine powder. It consists of a hollow cylindrical shell that rotates around its axis, filled with grinding media (typically balls made of steel, ceramic, or other materials). The rotation of the cylinder causes the balls to fall back into the cylinder and onto the material to be ground, resulting in size reduction through impact and abrasion.

 

Equipment specifications

Equipment specifications

Ball loading amount (T)

Feed size (T)

Discharge size (Item)

Output (T/h)

Motor power (Km)

Weight (T)

φ900x1800

36-38

1.5

≤20

48-200

0.37-2.1

18.5

3.6-4 3

φ900x2400

36.4

2.1

≤20

48-200

0.5-2.4

18 5

4-4.8

φ900x3000

36

2.7

≤20

48-200

0.8-25

22

4.6-5.3

φ900x3500

36

2.7

≤20

48-200

1.1-3 8

37

5.2-5.8

φ1200x1200

32 1

2.4

≤25

48-200

0.8-1.6

30

8.5

φ1200x2400

31.38

3

≤25

48-200

1.4-2.8

45

11.4

φ1200x3000

31.38

3.5

≤25

48-200

1.6-3

45

121

φ1200x3500

32.4

5

≤25

48-200

1.6-3.5

55

127

φ1200x4500

31 8

6.5

≤25

48-200

1.83-3.9

55

13.1

φ500x3000

29.2

9.7

≤25

48-200

2.8-9

95

14.8

φ500x3500

29 58

10.8

≤25

48-200

3.1-9.7

95

15.8

φ1500x4000

29.58

12

≤25

48-200

4.8-10

110

17.9

φ1500x4500

29.58

13.5

≤25

48-200

4.8-17

110

19.9

φ1500x5700

30.15

15

≤25

48-200

5-16

130

23.4

 

 
Advantages of Ball Mill Machine
 
01/

Particle Size Reduction: One of the primary advantages of a ball mill is its ability to produce a fine and uniform grind. By using a combination of impact and attrition forces, the ball mill breaks down the material into smaller particles, resulting in a more consistent particle size distribution.

02/

Mixing and Blending: Ball mills are effective in mixing and blending materials. As the mill rotates, the grinding media (or balls) collide with the material, promoting mixing and homogenization. This is particularly useful in industries such as pharmaceuticals, where a uniform blend of multiple ingredients is required.

03/

Versatility: Ball mills can process a wide range of materials, including fragile and heat-sensitive substances. They can handle both wet and dry grinding operations, making them suitable for various applications.

04/

Scalability: Ball mills are available in different sizes and configurations, allowing for scalability to match the production requirements. From laboratory-scale mills to large industrial mills, our team at Economy Ball Mill can be customize a ball bill to meet your specific needs.

 

Type of Ball Mill Machine
Small Ball Mill Machine
Mini Ball Mill Machine
Mini Ball Mill Machine
Ceramic Ball Mill Machine

Planetary Ball Mills
Planetary ball mills are well suited to producing very fine particles on a laboratory scale. They rotate at high speed, and are a type of vertical ball mill, having a vertical axis of rotation. The name is attributed to the arrangement of grinding jars around a central point, each of which rotates on its axis as it moves around the central axis (like planets around the sun). Planetary ball mills are typically used in laboratories for mixing or homogenizing samples, or for preparation of samples to be analyzed.

 

Vertical Ball Mills
Vertical ball mills rotate around a vertical axis. This means that they occupy a smaller footprint than would a horizontal ball mill of the same capacity. They are typically limited to smaller benchtop-size or laboratory-scale mills. They are operated in a batch fashion, with coarse material loaded, and then fine material unloaded after a suitable period of milling.

 

Laboratory Ball Mills
Laboratory ball mills are typically small enough to fit on a laboratory benchtop. They operate in a batch-wise fashion with small masses of material, and are usually used for sample preparation or development work. They are designed to provide reliable, repeatable particle size distributions. They are commonly vertical-format mills that are required to be safe to use by laboratory technicians, with limited noise and with protection from high-speed rotating components.

 

Horizontal Ball Mills
The horizontal rotation axis is the most common orientation for a ball mill, particularly in industrial settings. There are several variations on the horizontal ball mill, including versions for either batch or continuous operation. In continuous operation, a feeding arrangement and discharge screen will be included.

 

Industrial Ball Mills
Industrial ball mills vary in size but are usually very large and process high volumes of material. This material can be anything from ore to grain. They are constructed of robust materials with replaceable linings and are typically optimized for throughput.

 

Applications of Ball Mill Machine

 

Minerals

Ball mills are used in mineral processing for size reduction of raw materials. This can be a necessary precursor to a separation or purification step. Ball mills are scalable to large, continuous units that can process large volumes, and are therefore well suited to this use.

Ceramics

Ceramics manufacturing uses mixtures of powdered materials. Ball mills can be used both to grind the powdered materials into smaller particle sizes and to effectively mix a blend of materials. This blend of powdered materials is then formed and fired to make ceramic items. Glazes for ceramics can also be prepared in ball mills.

Metals

The use of ball mills is a common process for particle size reduction of mined ores for metal production. Ore is broken out in a mine, but before the metallic compounds can be recovered or enriched from the less valuable stone, smaller pieces are required.

Chemicals

Ball mills are used in a variety of chemical manufacturing processes. One of the most popular is cement manufacture, where large horizontal industrial ball mills are used to crush and grind the cement clinker (an intermediate product of sintered lime and other raw materials) into a controlled powder.

Pharmaceuticals

Ball mills are used for two purposes in the pharmaceutical industry: to ensure that the process powders are sufficiently fine, and to provide effective mixing of multiple ingredients. The products which emerge from the ball mill may be sold as powders, or made into compressed tablets.

Alloys

Ball mills are a key piece of equipment in the process of mechanical alloying. In this process, mixtures of powders are combined to create alloys. The forces inside the ball mill cause repeated cold welding, fracturing, and rewelding of powder particles. This method of alloying has been developed as a means to form non-equilibrium phases in experimental alloys.

Food Products

Ball mills are used to process various solid food products. A common application is grinding cocoa products to produce chocolate mass as an ingredient for chocolate. Various flours can also be manufactured by milling with a ball mill.

Powders

Ball mills are used to provide a fine and reasonably narrow particle size range. Powders of various origins (food, medicines, minerals) can be processed by ball mills to reduce their particle size in a controlled manner.

Recycling Materials

Ball mills can be used to shred and grind mixed recyclable materials into small pieces. These small pieces can then be separated from each other by gravity, magnetism, and other mechanisms. Post-milling separation enhances the recovery of individual material streams, such as plastics, metals, and paper, maximizing recycling efficiency.

Ball Mill Components

 
Cylindrical Chamber

The primary component of a ball mill is the rotating cylindrical chamber, which can vary significantly in size depending on the application. Ball mills may be configured with horizontal or vertical orientations, depending on the processing requirements. The chamber serves as the container in which the milling media and material are placed.

Internal Lining

The inner surface of the chamber is fitted with a protective lining, typically made from materials such as rubber, high-manganese steel, or ceramics. This lining provides two key functions: it enhances the grinding action by generating friction against the tumbling materials, and it protects the cylinder from abrasion and wear, thereby extending the equipment’s service life.

Drive Mechanism

The chamber’s rotation is powered by a drive mechanism, typically an electric motor. This motor transmits rotational force to the chamber through a gear system—which can include reducers, pinions, and gear rings—allowing precise control over the mill’s operating speed. In some designs, a direct drive motor is used to simplify the transmission setup.

Milling Media (Balls)

The milling action is facilitated by balls placed inside the chamber. These balls are manufactured from a variety of materials, such as hardened steel, stainless steel, ceramic, zirconia, or rubber, depending on the material being processed and the desired properties of the final product. Ball size and material are selected to optimize grinding efficiency and to minimize contamination.

Material Feed and Discharge System

In continuous ball mills, two additional key components are present. The material feed inlet allows raw material to enter the chamber at a controlled rate, whereas the material discharge outlet enables continuous removal of the processed (milled) material from the chamber, maintaining an efficient workflow

 

How To Use Ball Mills

 
 

Select suitable equipment with respect to the ball mill’s size, axis of operation and grinding media.

 
 

Match the size and orientation of the ball mill to the size of the sample to be milled, and the extent of size reduction—For instance, a lab-scale vertical batch ball mill for sample preparation.

 
 

Carefully select the grinding media. The balls could be steel, ceramic, or even rubber, depending on the material to be milled, the risk associated with contamination of the material with fragments of grinding media, and any other potential interactions.

 
 

Select the size and number of balls according to the desired final material size.

 
 

Load the material into the mill. Close and safely seal the ball mill. For batch operation, the material and grinding media should not leave the mill during operation.

 
 

Set the milling parameters, including rotational speed and length of run.

 
 

Turn the ball mill on and monitor the operation.

 
 

Once the desired length of run has been completed, stop the ball mill and open it carefully.

 
 

Unload the balls and ground material.

 
 

The balls can be recovered out of the fine material, to be used again.

 
 

Once the ball mill is empty, clean it. Remove all residue from inside the chamber, as well as any material on the outside.

 
 

Inspect the lining of the chamber for damage or excessive wear.

 
 

Carry out maintenance activities such as gear and bearing lubrication.

 

 

 

Maintain

The most frequent maintenance activity for a ball mill is to clean it. This is necessary to prevent the buildup of fine material in small nooks of the chamber or on the balls, which would decrease the efficiency of the milling action. Lubrication of the drive system is another regular action needed for a ball mill, to prolong its life and efficiency.

 

Another frequently required activity is inspection—all moving machinery (drive system) and all wearing components (balls and chamber lining) are to be inspected regularly. These inspections will determine the frequency of replacement of balls and linings. The wearing components may also simply be replaced on a planned schedule.

 

FAQ

 

Q: How long is your delivery time?

A: 7-10 days for the stock, 15-30 days for the mass production.

Q: What is your payment method?

A: 30% deposit in T/T advance, 70% balance before shipment.

Q: How long is the warranty? Does your company supply the spare parts?

A: One year. Spare parts for you at lowest cost.

Q: If I need the complete crushing plant can you help us to build it?

A: Yes, we can help you set up a complete production line and give you related professional advice. We had already build many mining projects in China & Overseas.

Q: How can we guarantee quality?

A: Good pre-sales, during sales,and after sales service; Always final Inspection before shipment

As one of the most professional ball mill machine manufacturers in China, we're featured by quality products and good price. Please feel free to buy high-grade ball mill machine for sale here from our factory.

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