On Site Concrete Batching Plant
Products Description
On Site Batching Plant For Sale
AGICO on-site concrete batching plant is a concrete production equipment designed for small to medium-sized and mobile construction projects. It uses a modular pre-assembled design. All wiring and piping are completed before delivery. The plant comes standard with an insulated enclosure and a flying weighing system. It can operate stably in winter or harsh environments.
The equipment meets ISO and international concrete production standards. It has been exported to many markets such and widely used in fast-track construction, precast production, and remote area projects.
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Products Specification
Structure and Design Features
AGICO on-site concrete batching plant uses a modular steel frame chassis. The mixer, weighing system, control room, and screw conveyor are all integrated on the same structure. All cables, air pipes, and insulation are pre-installed at the factory. On site, only water and power connections are needed to start operation. The plant has a low profile, which makes it easy to transport by road and clear customs.
System Components
Batching System
PLD series batching machine with 2–4 aggregate bins. Options available for separate weighing or cumulative weighing.
Mixing System
JS series twin-shaft forced mixer. Discharging volume ranges from 500L to 4000L.
Weighing System
Flying weighing system for aggregates with ±2% accuracy. Cement, water, and additives each have ±1% accuracy.
Pneumatic System
W/V series air compressor with operating pressure of 0.6–0.8 MPa.
Control System
Fully automatic with manual override. Includes real-time recipe storage and production reporting.
Powder Conveying and Storage
φ219–φ325 screw conveyor. Welded cement silo with dust collector, capacity from 100t to 200t.
Three Types of AGICO Concrete Batching Plant
Skip Hoist Series Concrete Batching Plant
This series uses a skip hoist for aggregate feeding. It has a small footprint, making it suitable for space-limited or low-budget projects. Discharge height is adjustable from 1500mm to 3800mm. Theoretical production capacity ranges from 25 m³/h to 75 m³/h.
Belt Conveyor Series Concrete Batching Plant
This series offers stable performance and high output. It is equipped with 4 independent aggregate bins. It is suitable for medium to large projects and precast component factories. Production capacity ranges from 60 m³/h to 240 m³/h.
Mobile Trailer Series Concrete Batching Plant
This series comes with axles and tires. No concrete foundation is required. The entire plant can be relocated in just 1–2 hours. It is ideal for contractors who work on multiple job sites in rotation.
Why Choose AGICO
The AGICO on-site concrete batching plant uses a trailer-mounted chassis and folding structure. It requires no concrete foundation or crane. Installation and commissioning can be completed within 1 hour, which greatly reduces construction preparation time.
The AGICO exclusive flying aggregate weighing system eliminates the need to add extra cement to compensate for weighing errors. It saves 30 kg of cement per cubic meter of concrete, reduces CO₂ emissions, and ensures accurate slump.
The AGICO plant is equipped with a dual-computer synchronized control system. Cement, water, and additives are weighed independently with ±1% accuracy. Batch consistency is strong, and human operation errors are eliminated.
The AGICO plant comes with a factory-preinstalled insulation enclosure and aggregate heating system. There is no need to dismantle them when relocating the plant. It can continue production in sub-zero environments, allowing true year-round relocation to any job site.
The AGICO plant uses a twin-shaft forced mixer. The mixing cycle is only 72 seconds. The maximum aggregate size is 80mm. The wear-resistant liners and blades are easy to replace, making it suitable for continuous production of high-strength concrete.
AGICO Professional Team Provides Full Support
From layout design and budget analysis to overseas installation, commissioning, and operator training, AGICO provides a 12-month warranty and long-term spare parts service, helping customers reduce operational risks.
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FAQ
Q: Is the AGICO on-site batching plant suitable for winter construction in cold regions?
A: Yes. The AGICO insulation enclosure and aggregate heating system are both pre-installed at the factory. During operation, the internal temperature can be maintained above 5°C. The insulation structure does not need to be removed when relocating the plant. This makes it very suitable for continuous winter construction in high-cold regions such as Russia and Canada.
Q: How does the flying weighing system of the on-site batching plant save cement?
A: Traditional weighing systems often require adding extra cement to ensure concrete strength due to aggregate drop lag and hysteresis errors. The AGICO flying weighing system completes high-accuracy measurement during dynamic conveying, with the error controlled within ±2%. This avoids adding extra cement, saves 30 kg of cement per cubic meter, and reduces carbon emissions at the same time.
Q: How long does it take to relocate the AGICO plant? Are professional technicians needed?
A: After completing production at one job site, the AGICO mobile plant can be emptied, folded, and loaded onto a truck within 4 to 6 hours. Reinstallation at the new site takes only 1 to 2 hours. AGICO provides illustrated operation manuals and remote guidance. Regular workers from the customer side can complete the relocation.
Q: How does AGICO ensure after-sales service for international projects?
A: AGICO provides a 12-month warranty for each set of equipment and has established overseas spare parts warehouses (for example, in the Philippines, Nigeria, and Chile). AGICO also supports remote commissioning, video training, and on-site engineer dispatch to ensure that the plant can operate normally in any country.
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Model Parameter
Parameter of Skip Hoist Series Batching Plant
Model | Theoretical Capacity (m³/h) | Mixer Model | Discharging Volume (L) | Mixing Cycle (s) | Max. Aggregate Size (mm) |
|---|---|---|---|---|---|
AG-HZS25 | 25 | JS500 | 500 | 72 | 80/60 |
AG-HZS35 | 35 | JS750 | 750 | 72 | 80/60 |
AG-HZS50 | 50 | JS1000 | 1000 | 72 | 80/60 |
AG-HZS75 | 75 | JS1500 | 1500 | 72 | 80/60 |
Parameter of Belt Conveyor Series Batching Plant
Model | Theoretical Capacity (m³/h) | Mixer Model | Aggregate Bin Volume (m³×4) | Cement Scale Accuracy | Water Scale Accuracy | Total Power (kW) |
|---|---|---|---|---|---|---|
AG-HZS60 | 60 | JS1000 | 7×4 | ±1% | ±1% | ~80 |
AG-HZS90 | 90 | JS1500 | 15×4 | ±1% | ±1% | ~120 |
AG-HZS120 | 120 | JS2000 | 15×4 | ±1% | ±1% | ~160 |
AG-HZS180 | 180 | JS3000 | 20×4 | ±1% | ±1% | ~220 |
AG-HZS240 | 240 | JS4000 | 20×4 | ±1% | ±1% | ~280 |
