Precast Concrete Batching Plant
Products Description
AGICO Precast Concrete Batching Plant is a specialized production system designed for manufacturing high-quality precast concrete components.
This plant prioritizes batching accuracy and mixing uniformity as its primary design objectives. It is equipped with heavy-duty twin-shaft or planetary mixers. Weighing accuracy reaches ±1%.
Products are manufactured in strict compliance with ISO and CE international standards. The plant is widely used in residential industrialization, bridge engineering, tunnel linings, and large-scale infrastructure precast yards.
Products Specification
Structure Details of AGICO Precast Concrete Plant
AGICO precast concrete batching plant adopts a modular structure. All materials flow to the mixer by gravity. This effectively shortens the conveying path and reduces material build-up inside the bins. The main steel structure is sandblasted and coated with an epoxy zinc-rich primer. Its anti-corrosion level reaches C5-M. This makes it suitable for coastal areas or high-humidity environments. The overall plant layout is compact and requires a small footprint. It is especially suitable for precast factories near urban areas or those with limited space.
Product Series of Precast Batch Plant
AGICO precast concrete batching plants are divided into two main categories based on structural type: the stationary series (HZS) and the mobile series (YHZS). These series are designed for different production scenarios.
HZS Stationary Series
This series is suitable for medium and large precast factories that require long-term fixed production. It adopts a tower-type steel structure. It is equipped with large-capacity aggregate bins (up to 25 m³ per bin) and an efficient belt conveying system.
YHZS Mobile Series
This series is specifically designed for construction projects that require frequent relocation or for temporary precast yards. The entire plant is integrated onto a trailer-mounted chassis. No foundation work is required.
Planetary High-Precision Series
This series is designed for high-performance concrete, colored concrete, and special-mix precast products. It uses a vertical-shaft planetary mixer.
Products Features
selling points of AGICO concrete plant
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±1% High-Precision Batching
AGICO plants use independent weighing hoppers and high-precision sensors. Aggregate weighing accuracy reaches ±2%. Cement, water, and admixture accuracy reaches ±1%. Batch deviation is reduced by over 40%. This solves the problem of strength fluctuation in precast components from the source.
98% Ultra-High Mixing Uniformity
AGICO twin-shaft or planetary mixers achieve ≥98% material uniformity within 60–72 seconds. This effectively eliminates dead zones in dry-hard concrete mixing. It ensures consistent color and uniform strength for every precast product.
Modular Fast Installation
AGICO uses factory-pre-fabricated modular structures. For the standard HZS series, the plant can go from delivery to trial production in just 48 hours. This greatly reduces project waiting time.
Eco-Friendly and Low Emission
Pulse-jet bag filters on silos achieve ≥99.9% dust collection efficiency. The fully enclosed main building and belt conveying system effectively control fugitive dust. The system meets EU emission standards and supports green production certification.
Long Service Life of Wear Parts
High-chromium Cr26 liners and blades (hardness ≥HRC58) achieve a service life of 50,000 to 80,000 m³ in normal C30 concrete production. This reduces replacement frequency and maintenance downtime.
Dual Mixer Options Available
AGICO precast plants offer both twin-shaft mixers and planetary mixers. This flexibly matches the needs of different product lines.
24/7 Full-Process Service from AGICO
ISO 9001:2015 certificate
FAQ
Q: What are the key differences between a precast concrete batching plant and a standard ready-mix plant?
A: AGICO precast plants emphasize high-precision weighing (±1% cement accuracy) and superior mixing uniformity over pure production speed. While ready-mix plants focus on high-volume output for immediate delivery to job sites, precast plants incorporate features like planetary mixers for dry-hard concrete, multiple discharge doors to serve several production lines, and moisture/temperature controllers - all critical for producing consistent, high-strength precast components such as beams, slabs, and pipes.
Q: What mixer types does AGICO offer for precast applications, and which should I choose?
A: AGICO provides two main mixer types: twin-shaft mixers (JS series) and vertical-shaft planetary mixers (MP series). Twin-shaft mixers are ideal for high-volume production of standard precast elements like wall panels and floor slabs. Planetary mixers are recommended for colored concrete, high-performance concrete, and specialty applications requiring ultra-uniform mixing with no dead zones. Both achieve mixing cycles of 60–72 seconds and offer wear-resistant Cr26 liners for extended service life.
Q: How quickly can an AGICO precast plant be installed and put into operation?
A: AGICO's modular design significantly reduces installation time. A stationary HZS series plant typically requires 10–15 working days from foundation completion to first concrete discharge (including installation, wiring, and commissioning). For mobile YHZS models, the plant can be set up and operational within 6 hours on site. This rapid deployment minimizes project delays and allows producers to respond quickly to urgent production demands.
Q: How does AGICO ensure environmental compliance for dust and wastewater?
A: AGICO plants are equipped with pulse-jet bag filters on each cement silo (≥99.9% collection efficiency), fully enclosed main towers and belt conveyors, and water spray systems above aggregate bins to suppress fugitive dust. For wastewater, AGICO offers integrated sand separators and slurry water recycling systems that achieve zero-discharge compliance, meeting both GB 4915-2013 and EU 2015/2193 emission standards
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Products Parameter
| Model | Productivity (m³/h) | Mixer Model | Mixer Power (kW) | Mixing Cycle (s) | Max. Aggregate Size (mm) |
|---|---|---|---|---|---|
| AG-HZS25 | 25 | JS500 | 18.5 | 67 | 60 |
| AG-HZS35 | 35 | JS750 | 30 | 72 | 60 |
| AG-HZS50 | 50 | JS1000 | 2×18.5 | 72 | 60 |
| AG-HZS60 | 60 | JS1000 | 2×18.5 | 60 | 80 |
| AG-HZS75 | 75 | JS1500 | 2×30 | 72 | 80 |
| AG-HZS90 | 90 | JS1500 | 2×30 | 60 | 80 |
| AG-HZS120 | 120 | JS2000 | 2×37 | 65 | 80 |
| AG-HZS180 | 180 | JS3000 | 2×55 | 65 | 80 |
| AG-HZS240 | 240 | JS4000 | 2×75 | 60 | 80 |
| Model |
Aggregate Bin Capacity (m³) |
Discharge Height (m) |
Total Installed Power (kW) |
Dimensions (L×W×H) (mm) |
Total Weight (ton) |
|---|---|---|---|---|---|
| AG-HZS25 | 3×3 | 1.5–3.8 | ≈65 | 11693×13060×17245 | ≈15 |
| AG-HZS35 | 3×5 | 1.6–3.8 | ≈75 | 12922×13000×17245 | ≈18 |
| AG-HZS50 | 3×8 | 2.7–3.8 | ≈100 | 14950×17840×17245 | ≈23 |
| AG-HZS60 | 4×7 | 3.8 | ≈110 | 36500×11130×20400 | ≈40 |
| AG-HZS75 | 3×12 | 2.7–3.8 | ≈140 | 15950×18840×17245 | ≈30 |
| AG-HZS90 | 4×15 | 3.8 | ≈160 | 51093×19100×21600 | ≈68 |
| AG-HZS120 | 4×15 | 4.0 | ≈220 | 55885×20200×21600 | ≈93 |
| AG-HZS180 | 4×25 | 4.0 | ≈260 | 59811×20660×23700 | ≈101 |
| AG-HZS240 | 4×25 | 4.2 | ≈330 | 56000×22000×21000 | ≈120 |
