Electromagnetic Heating Rotary Kiln
Products Description
AGICO's electromagnetic heating rotary kiln uses state-of-the-art electromagnetic induction heating technology, which converts electrical energy directly into thermal energy, to swiftly and uniformly heat the contents inside. Compared to traditional heating systems, it offers a better thermal efficiency, more precise temperature control technology, and an operating temperature of up to 1200°C. The high-temperature treatment domains of industries such as mineral processing, chemical engineering, and metallurgy make extensive use of this innovative design. It solves the disadvantages of traditional gas-fired or coal-fired rotary kilns, such as their low efficiency, excessive energy consumption, and insufficient environmental protection.
Products Specification
The cylinder is encircled by the electromagnetic coil. It enters the cylinder wall non-contact through the high-frequency magnetic field, creating eddy currents within the material and resulting in self-heating. Heat loss is minimized and heat energy is efficiently trapped by the insulating layer. Low-speed rotation and electromagnetic heating are combined in the revolving drum to guarantee even heating of the materials without any dead spots.
The transmission gear set can adjust to a variety of process needs thanks to its support for variable frequency speed regulation. The sealed construction of the input and outlet ports allows for automated and continuous operation. Since there is no combustion process and the entire system is powered solely by electricity, the hazards of pollution are essentially eliminated.
Technical Parameters
| Size (Diameter×Length) | Power | Installation Angle | Working Temperature |
| φ0.2×4m | ~40 kW | 0.5~4.5° | 100~1200℃ |
| φ0.4×6m | ~80 kW | 0.5~4.5° | 100~1200℃ |
| φ0.6×8m | ~120 kW | 0.5~4.5° | 100~1200℃ |
| φ0.8×10m | ~250 kW | 0.5~4.5° | 100~1200℃ |
| φ1.0×12m | ~500 kW | 0.5~4.5° | 100~1200℃ |
| φ1.2×15m | ~750 kW | 0.5~4.5° | 100~1200℃ |
| φ1.4×18m | ~1000 kW | 0.5~4.5° | 100~1200℃ |
| φ1.6×20m | ~1200 kW | 0.5~4.5° | 100~1200℃ |
| φ1.8×22m | ~1450 kW | 0.5~4.5° | 100~1200℃ |
| φ2.0×25m | ~1700 kW | 0.5~4.5° | 100~1200℃ |
| φ2.2×28m | ~2000 kW | 0.5~4.5° | 100~1200℃ |
| φ2.5×30m | ~2200 kW | 0.5~4.5° | 100~1200℃ |
| φ2.8×33m | ~2500 kW | 0.5~4.5° | 100~1200℃ |
| φ3.0×36m | ~2700 kW | 0.5~4.5° | 100~1200℃ |
| φ3.3×40m | ~2900 kW | 0.5~4.5° | 100~1200℃ |
Note:The above are the specifications and dimensions. Customization based on customer drawings is accepted.
Product Comparison
| Feature Indicator | Electromagnetic Heating Rotary Kiln | Electric Heating Element Rotary Kiln | Gas-fired Rotary Kiln |
| Heating Principle | Magnetic-driven barrel self-heating | Indirect resistance heating | Direct gas combustion heating |
| Comprehensive Efficiency | >90% | ~60% | ~60% |
| Heating Uniformity | Uniform, no dead zones | Non-uniform | Non-uniform, significant heat loss |
| Environmental Performance | Zero emissions, clean and safe | Moderate, potential local pollution | Requires exhaust gas treatment |
Products Advantages
High efficiency and energy saving
AGICO's electromagnetic heating rotary kiln, which has a thermal efficiency of over 90%, generates heat straight from the material's interior, significantly reducing energy consumption and preheating time by over 60%.
Precise temperature control
AGICO's electromagnetic heating rotary kiln ensures production stability and product homogeneity with its low thermal inertia and real-time temperature adjustment.
Safe and reliable
This electromagnetic heating rotary kiln may guarantee operational safety by eliminating the chance of leaks and the requirement for additional precautions by maintaining the coil's surface at a constant temperature.
Long-life design
AGICO's electromagnetic heating rotary kiln coils require very little maintenance and can last up to 10 years, with a total lifespan of over 15 years.
Environmental protection
AGICO's electromagnetic heating rotary kiln conforms with energy conservation and emission reduction regulations because it runs entirely on electricity and produces no waste gas or dust emissions.
Flexible application
AGICO's electromagnetic heating rotary kiln provides uniform and quick heating by offering a variety of frequency options to satisfy the heating needs of various materials.
Products Application
Pharmaceuticals and agriculture: It is used to dry and dehydrate agricultural and ancillary items like straw, alfalfa, and traditional Chinese medicine. To enhance drying efficiency and stop material deterioration, uniform heating is used.
Mining processing: Processing ores, slag and low-grade iron ore, etc. Electromagnetic heating is used to achieve uniform roasting and optimize the metal extraction rate.
Metallurgical industry: Copper, nickel, and lithium are refined; careful temperature control guarantees alloy quality, making it appropriate for the production of premium metals.
Agriculture & Fertilizers: To maximize resource use and promote green agriculture, handle organic fertilizers, sludge, and other wastes, and quickly dehydrate and sterilize them.
FAQ
Q: What kind of company is AGICO?
A: AGICO CEMENT, a full-service solution provider, has been actively engaged in the cement engineering sector for nearly 20 years. We collaborate closely with our subsidiary, Luoyang Building Materials Architectural Design and Research Institute. Our primary business is providing EPC turnkey cement plant projects, which encompass design, procurement, and construction. We are committed to providing reliable, efficient, and highly customized full production line services to clients globally, in addition to our vast project experience and independent R&D and manufacturing capabilities.
Q: What are the primary benefits of selecting AGICO?
A: Selecting AGICO entails selecting a trustworthy commitment. With more than 20 years of experience in the field, we are able to offer a wide range of services, from the project's initial engineering design and full equipment supply to installation, commissioning, and ongoing maintenance. Our core equipment is all independently developed and manufactured, guaranteeing competitive pricing and controllable quality. More importantly, we are skilled at creating adaptable non-standard designs according to your unique site, production capacity, and raw material requirements, making sure that the solutions genuinely satisfy your needs.
Q: Do you offer technical support after the equipment is delivered?
A: Yes, it is supplied. We are adamant that ongoing technical support is essential to ensuring the equipment operates steadily. AGICO has set up a thorough support system for its customers that includes prompt on-site help as well as comfortable remote support. Any technical problems you run across will be immediately resolved by our team of engineers, whether you contact them by phone, email, or video conference. For more complicated circumstances, we can send engineers to the location to offer helpful assistance and to continuously supply you with equipment optimization and upgrade services.
Q: How are big pieces of machinery like rotary kilns moved?
A: We have a great deal of experience with overseas shipment for large, critical pieces of equipment like cement kilns. In general, we will consider the project site's dimensions, weight, and precise location when determining the most economical delivery choice for you. To keep costs down, large equipment is typically transported by container ship. To ensure on-time delivery and project completion, some smaller or urgently needed components may be transported by air or land.
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