HZS240 Concrete Batching Plant
Products Description
AGICO HZS240 Concrete Batching Plant is a belt-fed stationary mixing plant rated at 240 m³/h. It features a JS4000 twin-shaft mixer (4 m³/batch) and a PLD6400 four-bin batching unit.
Built for large-scale ready-mix supply, dams, airports, and bridges, each plant is fully tested at AGICO's ISO9001-certified factory and shipped in bolt-together modules for fast setup.
All core systems are made in-house, and the plant is CE certified with a 12-month warranty.
Products Specification
Structural Composition and Working Process
The AGICO HZS240 concrete batching plant is built around six integrated subsystems: a PLD6400 four-compartment aggregate batching unit, an inclined belt conveyor feeding a waiting hopper, a JS4000 twin-shaft forced mixer, a multi-channel independent weighing array with dedicated circuits for aggregates (±2%), cement, fly ash, water, and admixtures (each ±1%), sealed screw conveyors drawing from bolt-assembled cement silos, and a dual-computer PLC control platform.
The production sequence runs as a closed loop-aggregates are dosed and belt-conveyed to the mixer-level hopper while powders and liquids are weighed simultaneously in parallel, all materials charge the JS4000 in a timed cascade, mixing completes in approximately 60 seconds, and the hydraulically discharged concrete exits at 4,200 mm clearance into a waiting transit mixer as the next cycle begins immediately.
AGICO HZS240 Concrete Bathing Plant Features
40 m³/h Rated Throughput
AGICO HZS240 delivers 4 m³ per batch with a 60s cycle, sustaining continuous output for dams, airports, and large ready-mix hubs.
01
JS4000 Twin-Shaft Mixer
Dual 55 kW motors drive interrupted-spiral arms, achieving ≥98% mix homogeneity under sustained heavy-duty operation.
02
±1% Precision Weighing
Independent weigh hoppers per material type eliminate cross-contamination, ensuring consistent concrete quality batch after batch.
03
Bolt-Together Modular Setup
Pre-assembled and pre-wired at the factory, then shipped in bolt-together modules for rapid on-site commissioning.
04
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Products Parameter
| Parameter | Specification | Parameter | Specification |
|---|---|---|---|
| Model | AGICO HZS240 | Rated Throughput | 240 m³/h (compacted) |
| Mixer | JS4000 Twin-Shaft Forced | Mixer Motor Power | 2 × 55 kW |
| Batch Capacity | 4.0 m³ | Nominal Cycle Time | 60 s |
| Mix Homogeneity | ≥ 98% | Batching Unit | PLD6400 |
| Aggregate Bins | 4 Compartments × 25 m³ | Aggregate Conveying | Inclined Belt, 1000 × 45 kW |
| Aggregate Weighing | ±2%, 2 × 4,000 kg | Cement Weighing | ±1%, 1,800 kg |
| Fly Ash Weighing | ±1%, 800 kg | Water Weighing | ±1%, 800 kg |
| Admixture Weighing | ±1%, 50 kg | Max Aggregate Size | 80 mm |
| Discharge Height | 4,200 mm | Control System | PLC + Industrial PC |
| Dust Collection | Centralized Pulse-Jet Baghouse | Silo Options | 50–300 t, Bolt-Assembled |
| Total Installed Power | Approx. 295 kW | Approx. Footprint | 56 × 22 × 21 m (L×W×H) |
| Certifications | ISO 9001 / CE | Warranty | 12 Months from Commissioning |
FAQ
Q: What daily production volume can I realistically expect from the AGICO HZS240 on an actual job site?
A: The 240 m³/h rating assumes steady-state cycling of a standard plastic mix with no interruptions for truck changeover or material replenishment. On a well-organized site where aggregate bins stay full, cement deliveries align with consumption, and transit mixer turnaround at the loading bay runs smoothly, the AGICO HZS240 typically delivers between 190 and 220 m³ per clock hour over an extended period. On a 10-hour shift, that equates to roughly 1,900 to 2,200 m³ per day-sufficient to supply a large continuous pour such as a raft foundation or spillway monolith. Production drops when running stiff low-slump mixes that inherently extend cycle time or when ambient temperatures push against concrete workability windows. Conservative planning should budget logistics around the lower end of the range.
Q: How does the JS4000 mixer's shaft-end seal hold up under the sustained loads of 240 m³/h production?
A: The JS4000 on the AGICO HZS240 uses a multi-stage seal stack combining a wearing ring, lip seals, and a grease-filled labyrinth with an automatic lubrication pump that injects fresh grease at programmable intervals. Positive grease pressure blocks cement paste migration toward the bearing housing even as seals gradually wear. The pump's duty cycle serves as a diagnostic: a noticeable increase signals that seal clearance has widened and replacement should be scheduled during the next planned downtime rather than waiting for a failure. Users typically report 3,000 to 5,000 operating hours between lip seal replacements under standard Portland cement production conditions.
Q: What site preparation is required before the AGICO HZS240 arrives?
A: Foundation work is limited to reinforced concrete pedestal blocks at each column base position-no continuous slab or deep piling is necessary under normal soil conditions. AGICO supplies a foundation load diagram and anchor bolt layout 4 to 6 weeks before equipment ships, allowing the customer's civil contractor to complete the work during equipment transit. The main utility requirements are a three-phase supply sized for approximately 295 kW, a water source delivering at least 20 m³/h, and adequate site drainage for washout and storm water. AGICO's engineers review submitted photos and dimensional checks of the prepared foundations before the equipment convoy leaves the factory.
