HZS75 Concrete Batching Plant
Products Introduction
AGICO HZS75 concrete batching plant is a medium-sized stationary concrete production equipment. It has a production capacity of 75 m³/h. The core of this system is the JS1500 twin-shaft forced mixer. Each batch produces 1.5 m³ of concrete. The mixing cycle takes only 72 seconds. The plant delivers high-quality concrete continuously and stably.
AGICO designs and manufactures this plant in strict compliance with international electrical standards and EU CE certification requirements. Our HZS75 concrete batching plant has been widely used in commercial concrete supply, highway construction, bridge engineering, and hydropower projects both domestically and internationally.
Products Advantages
Modular Structure
AGICO HZS75 concrete batching plant uses a modular structure. It installs in 5–7 days and relocates easily.
Quick Installation
This series concrete batching plant arrives pre-assembled. It saves time and reduces foundation costs.
Powerful Mixing
The HZS75 plant has a JS1500 twin-shaft mixer. It handles plastic, dry-hard, and lightweight concrete.
Shaft Seal Design
It features improved shaft seals. They prevent cement slurry from entering bearings.
Space Saving
This HZS75 batching plant uses a skip hopper. It cuts floor space by over 50%.
Full Automation
This concrete production system includes a PLC control system. It ensures accurate batching and auto fault diagnosis.
Precise Weighing
AGICO has automatic compensation. It maintains weighing accuracy within tolerance.
Dust Control
AGICO HZS75 concrete batching plant is equipped with dust collectors. It controls dust emissions effectively.
Low Noise Operation
The concrete mixing plant uses low-noise motors. It reduces noise pollution on site
Products Specification
Technical Specifications of The HZS75 Concrete Mixing Plant
AGICO HZS75 batching plant has a main structure made of heavy-duty steel. It is welded firmly. The structure withstands strong vibration from the mixer. It also resists impact from the skip hopper movement. The plant has spacious maintenance platforms and access stairs inside. They allow operators to perform routine inspections and regular maintenance easily. This steel structure provides reliable load capacity. All connection points use standardized designs. This ensures long-term operational stability. It also makes disassembly convenient for later relocation.
The automated production process of AGICO HZS75 works as follows. The operator selects or creates a concrete formula in the control software. He sets the total batch quantity and starts production. The system controls the batching machine to weigh aggregates cumulatively. At the same time, screw conveyors and liquid pumps feed cement and water into their weighing hoppers. After weighing is completed, the skip hopper lifts aggregates into the mixer. Cement, water, and admixture are discharged directly into the mixer as well. All materials are collected and forced mixing begins. When the mixing time is reached, the discharge gate opens automatically. The finished concrete is discharged and delivered to concrete trucks or a collection hopper.
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Products Parameter
| Parameter | Specification | Parameter | Specification |
|---|---|---|---|
| Model | AG-HZS75 concrete batching plant | Theoretical Productivity | 75 m³/h |
| Mixer Model | AG-JS1500 Twin-Shaft Forced Mixer | Discharge / Charging Capacity | 1500 L / 2400 L |
| Mixer Motor Power | 2 × 30 kW (Total 44 kW) | Mixing Cycle / Max. Aggregate Size | 72 s / 80 mm |
| Batching Machine / Bins | AG-PLD2400 / 3 or 4 Bins | Weighing Accuracy (Agg./Cement/Water/Add.) | ±2% / ±1% / ±1% / ±2% |
| Discharge Height / Total Power | 3800 mm / 120–145 kW | Air Compressor | 11 kW, 1.85 m³/min, 0.8 MPa |
| Control System | PLC Full-Auto / Semi-Auto / Manual | Control Room Area | ≥6 m² with Air Conditioning |
| Warranty Period | 12 Months After Erection | After-Sales Service | Erection Guidance, Commissioning, Operator Training |
FAQ
Q: What is the gap between the actual production capacity and the theoretical value of 75 m³/h for the AGICO HZS75? What factors affect the actual output?
A: The AGICO HZS75 has a theoretical productivity of 75 cubic meters per hour. This is the maximum capacity under standard conditions when producing plastic concrete continuously. In actual use, customers can normally achieve a stable output of 65 to 70 cubic meters per hour. Several factors affect the actual output. Dry-hard concrete requires longer mixing time to ensure uniformity. Fluctuations in aggregate moisture content affect the weighing cycle stability. Operator skill level also matters. The efficiency of front-end loaders and cement tanker trucks affects the overall production flow. AGICO recommends that customers estimate production at 65 cubic meters per hour when making construction plans. This reserves buffer time for material replenishment and equipment maintenance.
Q: What does the daily maintenance of the AGICO HZS75 include? How often should the wear parts be replaced?
A: The AGICO HZS75 is designed for easy maintenance. Daily maintenance work focuses on the following areas. Check the pneumatic system pipes for air leaks every week. Calibrate the zero point and linearity of all weighing sensors every month. Add or replace lubricating grease for the mixer bearings, skip hoist winch, and screw conveyor reducers every quarter. The mixing blades and liners are the main wear parts. Under normal production conditions, their service life is about 8,000 hours. AGICO suggests that customers open the mixer inspection door every 2,000 hours to check the blade and liner wear. If the thickness reduces by more than one-third or obvious grooves appear on the surface, arrange replacement promptly. This prevents excessive wear from damaging the mixing arms.
Q: Can the AGICO HZS75 be customized for specific project requirements?
A: AGICO offers a wide range of customization options to meet different project needs. Customers can choose a 3-bin or 4-bin batching machine according to aggregate types and mix designs. The aggregate weighing method can be cumulative weighing or independent weighing for each aggregate. The feeding method can be changed from the standard skip hopper to an inclined belt conveyor for sites with more space. For powder storage, AGICO provides horizontal cement silos or bag-type cement feeding hoppers in addition to vertical bolted silos. These options are suitable for areas where bulk cement is not easily available. The control system can be equipped with different PLC brands based on customer preference. AGICO can also add remote data networking and fleet dispatch management modules. For environmental protection, AGICO can equip the HZS75 with a sand-gravel separator, slurry recovery system, and integrated wastewater treatment unit to meet the zero-discharge requirements of environmental agencies.
Q: What after-sales services does AGICO provide for the HZS75? What is the warranty policy?
A: AGICO provides complete after-sales services for HZS75 customers. These services include dispatching experienced engineers to the customer site for installation guidance, complete system commissioning, and trial operation acceptance. AGICO offers systematic training for operators and maintenance personnel. The training covers equipment operation procedures, daily maintenance points, and common troubleshooting methods. AGICO provides complete documentation including foundation drawings, electrical diagrams, and operation manuals. AGICO offers a 12-month warranty for the complete HZS75 plant starting from the date of commissioning. During the warranty period, AGICO repairs or replaces faulty parts free of charge if the failure is caused by manufacturing quality issues. In addition, AGICO maintains a permanent spare parts inventory. This allows quick response to customer parts orders and emergency technical support needs, ensuring maximum production continuity for our customers.
