HZS25 Concrete Batching Plant

HZS25 Concrete Batching Plant
Product Introduction:
AGICO HZS25 concretet batching plant25m³/h (33yd³/h)
skip hopper feeding saves 50% footprint
JS500 twin-shaft mixer, 72s cycle, 0.5m³/batch
2-day installation,PLC full-auto control
12-month warranty, factory direct, global shipping
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Description
Technical Parameters

HZS25 Concrete Batching Plant

 

Products Introduction

 

AGICO HZS25 concrete batching plant is a compact stationary ready-mix production system. It has a theoretical output of 25 cubic meters per hour (approx. 33 cubic yards per hour). This plant is designed for small to medium construction projects, precast component factories, road and bridge works, and water conservancy projects. It delivers stable, high-quality concrete supply.

Good choice for small and medium projects

The skip hopper feeding system reduces floor space and foundation costs significantly.

Built beyond international standards

The HZS25 adopts a modular design throughout the entire unit. Key components are made of high-chromium wear-resistant alloy materials for extended service life and reliable performance under tough working conditions.

AGICO hzs 25 concrete batching plant picture

25+

Years Experience

80+ 

Export Countries

7x24h 

Serivce Respond

10000+

Projects Completed

 

Products Highlights

 

Image of the mixer in a concrete batching plant

Minimal Footprint

AGICO HZS25 concrete batching plant uses a skip hopper feeding system. Its overall floor space is reduced by more than half compared to traditional belt-type plants. The equipment is easy to dismantle and flexible to relocate. This means lower site rental costs and less site preparation expense.

Production in 2 Days

AGICO HZS25 concrete batching plant comes in modular form. All pipelines and electrical systems are pre-installed and tested at the factory. After arrival on site, the plant can start production in about 2 days. This helps you recover your investment faster and meet project deadlines sooner.

Precise Weighing

AGICO HZS25 concrete batching plant is equipped with a high-precision weighing system. It uses microcomputer control plus imported high-accuracy load cells. Aggregate weighing accuracy reaches ±2%. Cement, water, and additive weighing accuracy reaches ±1%.

Fast and Uniform Mixing

AGICO HZS25 concrete batching plant is powered by a JS500 twin-shaft compulsory mixer. Each mixing cycle takes only 72 seconds. Each batch produces 0.5 cubic meters (500 liters) of concrete.

Intelligent PLC Control

AGICO HZS25 comes standard with a fully automatic PLC control system. It supports both automatic and manual modes. In an emergency, the operator can intervene with one touch. The system also records production data automatically and generates reports for management.

 

Products Specification

 

Modular Structural Design of hzs 25 concrete batching plant

 

AGICO concrete batching plant structure designThe AGICO HZS25 plant adopts a modular structural design. The complete plant consists of the mixer unit, batching system, weighing system, lifting system, pneumatic system, control system, and steel structure frame. Each module is independently assembled and tested at the factory before delivery. This ensures quick installation and immediate operation upon arrival at the site. When the project ends and the equipment needs to be moved, the modular design allows fast disassembly, container packing, and reassembly at a new site. This greatly improves the equipment's reusability.

 

The skip hopper feeding system is the most significant structural advantage of the AGICO HZS25 batching plant. The skip hopper runs along a vertical track. This significantly reduces the floor space and is less affected by site terrain conditions. The skip hopper uses dual-cable traction with a mechanical self-locking device. This ensures smooth and safe operation.

 

 

AGICO concrete plant Working Process

 

The entire production process of the AGICO HZS25 concrete batching plant is automatically coordinated by the PLC central control system. The specific process is as follows:

agico concrete plant workflow

1

Recipe Setting – The operator selects or inputs the concrete recipe and the total production volume on the control computer.

2

Automatic Batching – The system sends commands. The PLD1200 batcher weighs the sand and aggregates in sequence according to the recipe. At the same time, cement is conveyed from the cement silo to the cement weighing hopper by a screw conveyor. Water and liquid additives are pumped into their respective weighing hoppers.

3

Automatic Weighing – Each material is weighed by its own independent weighing system with high precision. Aggregate weighing accuracy is ±2%. Cement, water, and additive accuracy reaches ±1%. After weighing is completed, the system automatically records the actual measured values.

4

Feeding and Mixing – Aggregates are lifted by the skip hopper to the top of the mixer and discharged into the JS500 mixer. At the same time, cement, water, and additives are also discharged into the mixer simultaneously. After about 72 seconds of mixing, the concrete reaches a uniform state.

5

Discharging – After mixing is completed, the mixer discharge gate opens. The finished concrete is discharged into the concrete mixer truck or transfer cart waiting below.

6

Cycle Production – After one batch is completed, the system automatically starts the next batch. This continues until the preset total production volume is reached.

Throughout the entire production process, the system continuously monitors the status of each part. If any abnormality occurs, it immediately triggers audible and visual alarms to ensure production safety.

 

 

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Technical Parameter

Parameter Specification Parameter Specification
Model AGICO HZS25 Theoretical Output 25 m³/h (approx. 33 yd³/h)
Mixer Model JS500 Twin-Shaft Compulsory Mixer Mixer Discharge Capacity 500 L (0.5 m³)
Mixing Cycle 72 seconds per batch Batcher Model PLD1200
Aggregate Bins 2–3 (optional) Max. Aggregate Size 60–80 mm
Aggregate Feeding Skip Hopper Discharge Height 1.5 – 3.8 m (adjustable)
Aggregate Weighing Accuracy ±2% Cement Weighing Accuracy ±1%
Water Weighing Accuracy ±1% Additive Weighing Accuracy ±1%
Cement Max. Weighing Range 300 kg Water Max. Weighing Range 150 kg
Additive Max. Weighing Range 40 kg Total Installed Power 52–65 kW (config. dependent)
Mixer Motor Power 18.5 kW Hoist Motor Power 5.5 kW
Air Compressor 1.67 m³/min, 0.8 MPa, 5.5 kW Control System Computer + PLC Full-Auto (Manual/Semi-auto optional)
Electrical Components Standard: CHINT; Optional: Schneider Overall Dimensions (L×W×H) 11.7 × 13.0 × 17.2 m
Control Room Area ≥6 m², with A/C Warranty 12 months after commissioning
Reference Price $25,000 – $40,000 (basic configuration)

*All values are for reference only. Final specifications may vary based on customer requirements. Please refer to the final contract for confirmed details.

 

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FAQ

 

Q: What is the weighing accuracy of the AGICO HZS25 concrete plant?

A: The AGICO HZS25 achieves ±2% accuracy for aggregates and ±1% for cement, water, and additives. This accuracy level is among the best in its class. Concrete quality depends entirely on the accuracy of the mix proportions. If cement is under-weighed, the concrete strength may not meet the required standard, creating structural safety risks. If water is over-weighed, the concrete slump becomes too high, which can cause segregation and cracking. The cost of rework, reinforcement, or even demolition due to proportion errors is far higher than the price of a high-precision mixing plant. The AGICO HZS25 uses an independent weighing system – each material is weighed separately. Combined with high-accuracy sensors and microcomputer control, it ensures every batch has the correct proportions, guaranteeing concrete quality from the start.

Q: How long does it take to install the AGICO HZS25 concrete batching plant?

A: The AGICO HZS25 is designed with a modular structure. All main components, pipes, and cables are pre-installed and fully tested at the factory. On-site installation is very simple and fast. Typically, from delivery to commissioning and full production, it takes only about 2 days. The installation process has four steps: foundation preparation, module placement, pipe and cable connection, and power-on commissioning. AGICO provides detailed installation drawings and technical guidance. We can also send professional engineers to the site for installation supervision and operator training. For projects with tight schedules, a 2-day start-up means you can respond to project progress faster and start generating returns sooner.

Q: What is the warranty period for the AGICO HZS25 plant?

A: AGICO offers a 12-month warranty for the HZS25, starting from the date of commissioning. During the warranty period, any failure caused by equipment quality issues is repaired or replaced free of charge by AGICO. AGICO's after-sales service goes beyond the warranty period. We have a service network covering more than 60 countries worldwide. Our services include installation guidance, on-site commissioning, operator training, remote technical support, and spare parts supply. AGICO has over 20 years of experience in concrete equipment manufacturing and exports. We fully understand that international customers value fast response and parts availability. That is why we maintain spare parts warehouses or authorized agents in key export markets, ensuring our customers get the support they need without delay.

Q: What types of concrete can the AGICO HZS25 produce?

A: The AGICO HZS25 is equipped with a JS500 twin-shaft compulsory mixer. It has strong material adaptability and can produce plastic concrete, dry-hard concrete, lightweight aggregate concrete, and various mortars. In terms of project applications, the HZS25 is widely used for: small to medium industrial and residential buildings, rural housing renovation and new rural construction, urban roads and rural highways, small to medium bridge works, irrigation channels and slope protection projects, precast component plants (floor slabs, blocks, pipe piles, etc.), and block-making factories. For projects requiring special concrete such as seismic-resistant or waterproof concrete, AGICO can provide customized configurations based on customer requirements.

Q: Can AGICO customize the HZS25 according to my project needs?

A: Yes, absolutely. AGICO offers highly flexible customization services to ensure the equipment perfectly matches your actual requirements. Common customization options include:
Control System: Full-auto computer control, semi-auto push-button control, or manual control
Batching Machine Bins: 2 or 3 bins available (more bins can be specially ordered)
Electrical Components: Standard CHINT brand, upgradeable to Schneider or other international brands
Discharge Height: Customizable between 1.5 and 3.8 meters to match your concrete truck specifications
Additional Equipment: Cement silo (vertical or horizontal type), bag filter dust collector, bag cement feeding hopper with screw conveyor
Control Features: Optional imported PLC modules (Siemens/Omron), remote monitoring systems
AGICO's engineering team will review your project information and provide the optimal configuration plan and quotation tailored to your needs.

 

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