Ceramsite Rotary Kiln
Products Description
An extremely effective and energy-efficient high-temperature calcination device is the ceramsite rotary kiln. It uses a rotational cylinder design and can be used in a variety of fields, including metallurgy, chemical engineering, environmental protection, and construction materials.
Sludge, fly ash, kaolin, and bauxite are just a few of the raw materials that this device can process. It may accomplish dewatering, decarbonization, and whitening as well as the resource exploitation of solid waste through the internal heating calcination process at 950°C to 1050°C. Its good sealing performance, great thermal efficiency, and low energy consumption are its advantages.
The rotational cylinder, a supporting device, a sealing device, and a transmission system make up the main body of the ceramsite rotary kiln apparatus. The main and auxiliary transmission systems spin the kiln body, which is positioned at a 3° slant. This enables the materials to roll uniformly in the cylinder and finish the calcination process. It greatly minimizes heat loss and dust leakage by utilizing the shell cover type + axial contact type combined sealing technology, in conjunction with waste heat recovery and an automated temperature control system, guaranteeing efficient and ecologically friendly operation.
The kiln body measures 40 to 95 meters in length and 2.5 to 6 meters in diameter. It produces between 180 and 10,000 tons per day. To satisfy the needs of various production scales, customized derivative models are also offered, such as indirect heating kilns and variable diameter kilns. A key component of solid waste usage and the creation of green building materials, finished ceramsite finds extensive application in industries such as construction lightweight aggregates, refractory materials, concrete boosters, and sewage treatment filter materials.
Product Specification
|
Diameter(m) |
Φ1.4×33 |
Φ1.6×36 |
Φ1.8×45 |
Φ1.9×39 |
Φ2.0×40 |
Φ2.2×45 |
|
Length(m) |
1.4 |
1.6 |
1.8 |
1.9 |
2 |
2.2 |
|
Inclination (% ) |
33 |
36 |
45 |
39 |
40 |
45 |
|
t |
3 |
4 |
4 |
4 |
3 |
3.5 |
|
Yield(t/h) |
0.9-1.3 |
1.2-1.9 |
1.9-2.4 |
1.65-3 |
2.5-4 |
3.4-5.4 |
|
Roast Speed(r/min) |
0.39-3.96 |
0.26-2.63 |
0.16-1.62 |
0.29-2.93 |
0.23-2.26 |
0.21-2.44 |
|
Motor Power (kw) |
18.5 |
22 |
30 |
30 |
37 |
45 |
|
Wight(t) |
47.5 |
52 |
77.59 |
78.2 |
119.1 |
128.3 |
Product Advantages
- Our ceramsite rotary kiln operates continuously around the clock thanks to its continuous rotational calcination process. To address the demands of large-scale industrial production, a single kiln may produce 180–10,000 tons per day.
- To guarantee constant heating of the materials, our ceramsite rotary kiln uses a precise temperature control system (950°C to 1050°C) and uniform kiln body rotation. High-end building materials and environmental protection areas can benefit from the manufactured ceramsite's high strength, consistent porosity, and dependable performance.
- Our ceramsite rotary kiln has a waste heat recovery technology, which drastically lowers fuel consumption and makes full use of high-temperature flue gas to warm raw materials. It meets green production standards by lowering heat loss and dust emissions when paired with effective sealing and dust removal technology.
- In order to accommodate varying production capacity and process needs, our ceramsite rotary kilns come in a variety of variants, including conventional kilns, variable diameter kilns, and indirect heating kilns. They also support bespoke solutions.
- By using a variety of raw materials, including clay, fly ash, sludge, and industrial waste residue, our ceramsite rotary kiln may achieve resource utilization of solid waste, lower production costs, and encourage the growth of a circular economy.
Product Assurance
The ISO9001 standard for quality management systems is closely followed by this ceramsite rotary kiln product. Standardized control is applied at every stage of the process, from R&D and design to production and manufacturing to after-sales service, to guarantee consistent and dependable product quality.
A traceable quality record system has been built, and ISO9001 standards are followed in the purchase of raw materials, process control, and completed product inspection.
The equipment's primary metrics, including sealing performance, energy consumption, and thermal efficiency, have passed independent testing and satisfy industrial and environmental protection standards.
Entails reviewing the manufacturing process on a regular basis, optimizing technical solutions, and offering clients energy-efficient and effective ceramsite calcination solutions.
At AGICO, we offer expert, environmentally responsible, and effective packaging and shipping services to guarantee the timely and secure delivery of your goods. Our packaging options are made to be as convenient and protective as possible, reducing any negative effects on the environment and ensuring that your items are handled securely during the whole delivery process.
FAQ
Q: What are the key advantages of AGICO's ceramsite rotary kilns?
A: AGICO's ceramsite rotary kilns feature advanced thermal efficiency with patented preheating systems, achieving 20-30% lower energy consumption than conventional models. Our kilns maintain precise temperature control (950-1300°C) through automated combustion systems, ensuring consistent product quality for various applications including construction aggregates and environmental remediation materials. The robust design incorporates high-grade refractory materials and German-made drive systems, delivering 10-15 years of reliable operation with minimal maintenance requirements.
Q: Can AGICO provide customized ceramsite production solutions?
A: We specialize in complete customized systems tailored to your specific raw materials (clay, sludge, industrial waste), with capacities ranging from 200 to 10,000 tons per day. Our engineering team designs each solution considering your local fuel availability (gas/coal/biomass), space constraints, and environmental regulations. Recent projects include specialized kilns for municipal sludge treatment in Europe and fly ash recycling plants in Southeast Asia, all featuring modular designs for easier installation and future expansion.
Q: What technical support does AGICO offer after installation?
A: AGICO provides comprehensive lifecycle support including: 24/7 multilingual technical assistance; guaranteed 72-hour spare parts delivery for critical components; annual performance optimization services; and customized training programs covering operation, maintenance, and safety protocols. Our smart monitoring system (optional) enables remote diagnostics and predictive maintenance, reducing unplanned downtime by up to 40%.
Q: How does AGICO ensure environmental compliance?
A: All our ceramsite kilns integrate multi-stage pollution control: low-NOx burners reduce emissions by 50%; bag filters achieve 99.9% dust removal; and optional SCR systems meet the strictest emission standards. The thermal efficiency design cuts CO2 emissions by 15-25% compared to industry averages. We provide complete documentation packages including EC compliance certificates and assist clients in obtaining local environmental permits. Recent installations have successfully met EU BAT standards and China's ultra-low emission requirements.
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