Petroleum Coke Rotary Kiln

Petroleum Coke Rotary Kiln
Product Introduction:
The petroleum coke rotary kiln is a high-temperature processing equipment specifically designed for calcining petroleum coke. It has passed the ISO certification standard and features multiple advantages such as high efficiency, energy conservation, and reliable quality. AGICO Cement is a professional supplier of cement manufacturing equipments.
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Description
Technical Parameters

Petroleum Coke Rotary Kiln

 

Products Description

Petroleum Coke
rotary kiln

Petroleum coke is a byproduct produced during the petroleum industry's coking process. Based on appearance, it appears to be a solid black coke. Petroleum coke is highly significant in industrial applications, particularly in the cement sector, and has a variety of uses. Crushing, grinding, and calcination are common procedures used in the use of petroleum coke. The most important piece of machinery in the calcination process is the petroleum coke rotary kiln, which is specifically made to calcine petroleum coke in order to eliminate volatile components and enhance the purity of the carbon.

 

AGICO Cement Company is a major, expert producer of rotary kilns for petroleum coke. The equipment has passed the national ISO certification system and is of dependable quality. Every piece of equipment must pass a rigorous certification process for quality standards and is highly preferred by both domestic and international clients.

Product Process

kiln working principleThe raw ingredients for petroleum coke are transferred to the storage silo after being pre-crushed. A vibrating feeder or disc continuously feeds the materials in the storage silo to the kiln tail. The ingredients in the petroleum coke rotary kiln gradually approach the kiln head as the kiln body rotates.

 

The preheating belt preheats the materials before they are moved from the kiln tail to the kiln head. A high temperature of 1250 to 1380 degrees Celsius is then used to calcine the material. The discharge pipe at the kiln head allows the calcined material to descend into the cooling kiln. A sealed discharge machine regularly releases the cooled calcined material.

 

 

 

 

Product Application

  

Aluminum Industry: The aluminum industry is one of the main users of calcined petroleum coke. Aluminum smelting using the Hall-Héroult process requires the creation of carbon anodes using calcined petroleum coke.

 

Steel Industry: High-quality steel is produced using calcined petroleum coke as a carbon addition.

 

Chemical Industry: Calcined petroleum coke is utilized as an intermediary in a number of chemical processes and as a carbon additive in the chemical industry.

 

Graphite production: The production of graphite blocks and other graphite products from calcined petroleum coke can be used in the manufacturing of batteries, fuel cells and lubricants.

rotary kiln picture 1

Technical Specification

rotary kiln picture2

 

  Capacity: 180-5000t/d

  Fuel: coal,oil,gas

  Use specification: Examine the equipment's electrical and lubricating systems before beginning.

  Maintain a temperature range of 1200–1350°C and a rotational speed of 0.5–3 RPM while the  machine is operating.

  Maintain and clean after shutdown.

  When operating, protective gear must be worn.

  Operation at excessive temperatures or loads is absolutely forbidden.

 

 

Size(m)

Obliquity(%)

Rotation speed(r/min)

Motorpower(kw)

AGΦ2.5×40

3.5

0.44-2.44

55

AGΦ2.5×50

3

0.62-1.86

55

AGΦ2.5×54

3.5

0.48-1.45

55

AGΦ2.7×42

3.5

0.10-1.52

55

AGΦ2.8×44

3.5

0.437-2.18

55

AGΦ3.0×45

3.5

0.5-2.47

75

AGΦ3.0×48

3.5

0.6-3.48

100

AGΦ3.0×60

3.5

0.3-2

100

AGΦ3.2×50

4

0.6-3

125

AGΦ3.3×52

3.5

0.266-2.66

125

AGΦ3.5×54

3.5

0.55-3.4

220

AGΦ3.6×70

3.5

0.25-1.25

125

AGΦ4.0×56

4

0.41-4.07

315

AGΦ4.0×60

3.5

0.396-3.96

315

AGΦ4.2×60

4

0.41-4.07

375

AGΦ4.3×60

3.5

0.396-3.96

375

AGΦ4.5×66

3.5

0.41-4.1

560

AGΦ4.7×74

4

0.35-4

630

AGΦ4.8×74

4

0.396-3.96

630

AGΦ5.0×74

4

0.35-4

710

AGΦ5.6×87

4

Max4.23

800

AGΦ6.0×95

4

Max5

950×2

 

Why choose agico petroleum coke rotary kiln

 

why choose us
 
 
 

Premium Quality Equipment

Our petroleum coke rotary kilns feature robust construction with high-grade refractory materials, precision gear drives, and advanced combustion systems for reliable, high-performance operation.

 
 

Custom Engineering Services

Every petroleum coke rotary kiln is tailored to your specific requirements - from capacity to fuel type, ensuring perfect adaptation to your production needs.

 
 

Energy-Saving & Eco-Friendly

Incorporating waste heat recovery and low-NOx burners, our petroleum coke rotary kilns reduce energy consumption by 20-25% while meeting strict emission standards (<30mg/Nm³ dust).

 
 

Expert Technical Support

Our engineering team offers comprehensive services including installation guidance, operator training, and 24/7 troubleshooting support with guaranteed response within 12 hours.

 

 

FAQ

Q: 1. Why should petroleum coke rotary kilns use AGICO as their EPC service provider?

A: AGICO is an expert in petroleum coke calcination and offers EPC services. We provide a comprehensive solution that includes equipment manufacturing, installation, commissioning, process design, and project advice. We have successfully delivered over 100 sets of petroleum coke calcination systems with production capacities ranging from 100 to 1,500 tons per day, covering a variety of project requirements. With over 20 years of industry experience, we guarantee to give customers the most cost-effective and efficient customized solutions.

Q: 2. Is the petroleum coke rotary kiln designed and manufactured independently by AGICO?

A: Yes, AGICO is the sole independent developer and manufacturer of our petroleum coke rotary kiln. The design of the kiln structure, the formula for the refractory material, and the intelligent control system are all protected by separate intellectual property rights. In addition to guaranteeing controllable quality, the factory direct supply model offers customers lifetime technical support, genuine factory spare parts supply, and procurement cost savings of over 20%.

Q: 3. What services does AGICO offer for technical support?

A: Stage before sale: Provide 3D factory planning, process scheme design, and testing for raw materials.
During the construction process: Engineers were sent to the site to offer installation and commissioning guidance.
Operator stage: Offer yearly maintenance schedules, remote diagnosis, and operator training.

 

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