Product Description
Coordinated Control from Recipe to Discharge
A fully automatic concrete batching plant coordinates material handling and production through one control system. The operator selects an approved recipe and quantity, while the system sequences aggregate feeding, weighing, powder conveying, liquid dosing, mixing, and discharge. Batch status, alarms, and production records can be displayed according to the confirmed software package.
"Fully automatic" does not mean unattended operation. Personnel still verify materials, authorize recipes, monitor the plant, handle alarms, inspect equipment, and manage truck movements. AGICO CEMENT therefore configures the controller, instruments, and mechanical equipment as one operating system.
Product Advantages
Control Functions That Support Repeatable Production
Recipe Control and Sequenced Handling
AGICO's control configuration stores approved recipes and calls the required material targets for each batch. The fully automatic concrete batching plant coordinates dosing and transfer in a defined order, while permissions and interlocks keep production decisions under operator control.
Visible Status and Traceable Records
AGICO's operator interface can present weighing progress, mixer status, discharge readiness, alarms, and batch totals. The automation system can retain recipe, target, actual-weight, time, and batch-summary records according to the confirmed reporting package.
Automation Still Requires Operating Discipline
Automatic sequencing supports production control, but it does not replace trained supervision, material checks, alarm response, or safe maintenance procedures.
Operator Oversight
Trained personnel authorize recipes, monitor production, handle alarms, inspect equipment, and control truck movements.
Material Checks
Operators verify materials, feeder and silo availability, moisture information, and site conditions before automatic sequencing.
Alarm Response
Interlocks can stop a sequence when a required permissive signal is absent; personnel must diagnose and clear the condition safely.
Controlled Maintenance Mode
Authorized personnel can test devices for service without bypassing essential safety controls defined during engineering.
Automation Workflow
Six Controlled Stages in Each Production Cycle
The operator chooses an approved recipe and enters the production order. Aggregate fractions, cementitious materials, water, and admixtures are weighed through their respective circuits. The materials enter the mixer in the specified sequence, concrete is released when the discharge path is ready, and the system records the batch result.
Automatic sequencing cannot correct unsuitable materials, blocked feeders, empty silos, poor moisture information, or unsafe traffic. These conditions require operating procedures and inspection. A controlled maintenance mode should let authorized personnel test devices without bypassing essential safety controls.
Recipe Authorization
Material Weighing
Mixing and Discharge
Batch Recording
Plant Configuration
Automation Depends on the Mechanical Interfaces
A complete plant combines material storage, weighing, mixing, conveying, electrical cabinets, and a control room. Final interfaces are confirmed for each project.
Aggregate Storage and Weighing
Bin number follows the aggregate plan. Feeder arrangement, weighing range, and moisture inputs are matched to the recipes and production rhythm.
Powder Storage and Transfer
Silo quantity, screw conveyors, filters, level devices, and powder weighing are configured for the confirmed cementitious materials.
Forced Mixing System
Mixer capacity follows batch size and concrete type. The sequence coordinates charging, mixing time, discharge readiness, and cleaning procedures.
Control and Reporting
Recipe management, sequence logic, tolerance checks, alarms, reports, data export, and remote-support interfaces are optional functions confirmed during engineering.
Applications
Where Automatic Coordination Adds Practical Value
Ready-mix producers can use recipe control and batch records across repeated orders. Infrastructure contractors can organize production for highways, railways, airports, ports, and water projects. Industrial and precast operators may require scheduled recipes and reporting. Selection depends on demand, recipe variety, aggregate fractions, vehicle rhythm, utilities, climate, and space-not the word "automatic" alone.
Highway and Railway Projects
Airport and Port Construction
Industrial and Civil Buildings
Send AGICO CEMENT your recipes, production target, material plan, site drawing, utilities, and reporting needs to receive a project-specific fully automatic batching plant proposal.
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Technical Parameters
Published Market Reference for Preliminary Selection
The following figures come from SANY's official F8 batching-plant brochure. They illustrate a published market range and are not fixed AGICO specifications.
| Market-reference model | HZS60F | HZS90F8 | HZS120F8 | HZS180F8 |
| Theoretical output | 60 m³/h | 90 m³/h | 120 m³/h | 180 m³/h |
| Nominal mixer capacity | 1,000 L | 1,500 L | 2,000 L | 3,000 L |
| Maximum aggregate size | 60 mm | 80 mm | 80 mm | 80 mm |
| Aggregate storage | 3 × 10 m³ | 3 × 17 m³ | 4 × 17 m³ | 4 × 25 m³ |
| Rated power | 100 kW | 190 kW | 210 kW | 250 kW |
| Discharge height | ≥3.8 m | ≥3.8 m | ≥3.8 m | ≥3.8 m |
The above data is provided for preliminary reference only. Actual plant capacity, mixer configuration, storage volume, power demand, discharge height, control functions, and overall dimensions must be confirmed according to your concrete recipes, site conditions, utilities, operating schedule, and specific project requirements.
Request a Project-Specific Proposal
FAQ
Does fully automatic mean the plant runs without an operator?
No. Automation sequences normal production, but trained personnel must authorize recipes, supervise operation, handle alarms, inspect equipment, and control site traffic.
Can the plant retain production records?
Record content can include targets, actual weights, batch time, recipe, and production totals. Required fields, retention period, export format, and external-system interfaces must be specified.
Is manual control available for maintenance?
A controlled manual or maintenance mode can be included for equipment testing and service. Access permissions and safety interlocks must be defined during engineering.
What information is needed for a quotation?
Provide output targets, recipes, aggregate fractions, material-storage needs, voltage, site conditions, discharge height, vehicle plan, automation functions, and reporting requirements.
Are the market-reference values AGICO guarantees?
No. They show one external official product range for preliminary comparison. AGICO's final parameters are confirmed in the project-specific technical proposal.
