Product Description
Upgrade Around Existing Assets
AGICO's cement plant upgradation service combines process engineering and equipment supply for existing production lines. Projects can focus on a restricted grinding circuit, an ageing kiln system, or added clinker capacity. Suitable equipment is retained while new systems are matched to the plant layout and operating requirements.
For cement plant expansion, raw-material supply, clinker production, cement grinding and dispatch are reviewed together. The aim is to address the actual production limit and make effective use of existing assets.
Product Advantages
Retain Suitable Existing Plant Assets
Match Equipment Across Process Stages
Combine Engineering With Equipment Supply
Coordinate Upgrades With Future Expansion
Product Details
Cement Production System Interfaces
Assess
Review production records, material tests and equipment condition to locate the limiting process.
Define
Separate equipment to retain, modify or replace; identify shared utilities and transfer points.
Integrate
Coordinate material flow, gas handling, drives and controls across existing and added equipment.
Plan
Arrange construction interfaces and commissioning around the agreed shutdown window.
Product Application
Existing Clinker Production Lines
Review the preheater, kiln and cooler as a connected system when production is limited in the burning section.
Cement Grinding Plant Upgrades
Match grinding, separation and conveying to the required cement fineness and hourly output.
Staged Cement Plant Expansion
Add processing capacity while coordinating existing storage, power supply and dispatch facilities.
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Product Specification
Kiln Options for Added Clinker Capacity
Where expansion includes an additional clinker line, kiln selection is coordinated with the preheater, cooler and material supply.
| Kiln size (m) | Shell diameter (m) | Shell length (m) | Clinker output (t/d) | Speed (r/min) | Main motor (kW) |
| Φ4.0×56 | 4.0 | 56 | 2300 | 0.41–4.07 | 315 |
| Φ4.3×60 | 4.3 | 60 | 3200 | 0.396–3.96 | 375 |
| Φ4.5×66 | 4.5 | 66 | 4000 | 0.41–4.10 | 560 |
| Φ4.7×74 | 4.7 | 74 | 4500 | 0.35–4.00 | 630 |
| Φ4.8×74 | 4.8 | 74 | 5000 | 0.396–3.96 | 630 |
| Φ5.0×74 | 5.0 | 74 | 6000 | 0.35–4.00 | 710 |
| Φ5.6×87 | 5.6 | 87 | 8000 | Max. 4.23 | 800 |
| Φ6.0×95 | 6.0 | 95 | 10000 | Max. 5.00 | 950×2 |
Final equipment parameters are tailored to your materials, production target, process, customization needs and site conditions. Contact our engineering team to discuss your project.
Technical Parameter
Data for Upgrade Engineering
Production Targets
Current and target clinker output in t/d; cement output in t/h.
Material and Fuel Data
Raw-material moisture, chemistry and grindability. Fuel analysis and recorded energy use.
Equipment and Site Data
Equipment drawings, motor ratings and control interfaces. Site layout, available space and planned shutdown window.
FAQ
Can the work be divided into separate investment stages?
AGICO can discuss a phased scope. Start with the production constraint, then identify equipment and interfaces needed for later expansion.
Does a larger kiln automatically increase finished cement output?
No. AGICO considers clinker demand separately from cement output. Grinding hours, cement composition, storage and dispatch also affect finished-product capacity.
What affects the price of an upgrade package?
AGICO's quotation is shaped by equipment condition, replacement scope, civil work, controls integration, access and installation requirements.
What information is useful for replacing existing wear parts?
Send AGICO the equipment identification, drawings, dimensions, material specification and wear history. Photos of the installed part help explain its condition and access.
