Cement Clinker Plant

Cement Clinker Plant
Product Introduction:
AGICO designs dry-process plants that produce cooled cement clinker for storage, bulk dispatch or on-site grinding.
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Description
Technical Parameters

Product Description

Rotary kilns and support assemblies in a clinker burning installation

AGICO's cement clinker plant turns prepared raw meal into cooled clinker for bulk dispatch or on-site cement grinding. The rotary kiln series covers clinker outputs of 1,000–8,000 t/d. AGICO matches kiln and cooler capacity and plans clinker storage around dispatch schedules or mill feed requirements.

Technical Parameters

Cement process diagram showing raw meal preparation, preheating, kiln, cooler and downstream grinding

1

Prepare the Kiln Feed

Crushed raw materials are proportioned, ground and blended. The homogenization silo provides a buffer between raw grinding and kiln feeding.

2

Preheat and Burn the Meal

Cyclones heat the raw meal with hot process gas. Most calcination takes place in the precalciner, and clinker minerals form in the rotary kiln.

3

Cool and Store the Clinker

The cooler removes heat from the clinker and returns part of it as combustion air. Conveyors transfer the cooled clinker to storage for dispatch or grinding.

Product Advantages

Matched Kiln and Cooler Capacity

AGICO's burning system is sized so the cooler can handle the kiln's planned output and return heated air to the process.

Buffer Storage for Clinker

AGICO's clinker storage system lets the kiln continue running during short mill stops and supplies bulk loadout from stock.

Access for Planned Maintenance

AGICO's equipment layout allows space to inspect the kiln drive, support rollers and cooler, and to carry out refractory work.

Downstream Grinding

An on-site cement grinding unit grinds clinker with gypsum and other additions. A separate clinker grinding plant receives clinker in bulk. Delivery frequency and the grades of cement sold help determine storage and mill duty.

A mini cement grinding plant can start with purchased clinker. If a kiln line is added later, the clinker grinding unit can be assessed for the new feed route and storage needs.

Ball mill shell and drive for downstream clinker grinding

 

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Product Specification

The 2,500 t/d dry-process project in Kyrgyzstan combines clinker production with on-site cement grinding.

Design parameter Configuration Value
Daily clinker output Cement rotary kiln series 1,000–8,000 t/d
Nominal kiln diameter Cement rotary kiln series 3.2–5.6 m
Kiln length Cement rotary kiln series 50–87 m
Daily clinker output Kyrgyzstan dry-process line 2,500 t/d
Cyclone preheater Kyrgyzstan dry-process line 5 stages, 2 strings

AGICO tailors the plant to your raw materials, clinker output, process requirements and site conditions. Contact our engineering team to discuss your project.

Discuss Your Clinker Plant

FAQ

What information does AGICO need for a quotation?

Send your clinker output target, raw material and fuel analyses, and a site plan. Tell AGICO whether clinker will go to bulk loadout or a cement mill.

Can a new clinker line feed an existing mill?

AGICO can review the mill feed point and available storage to plan the conveyor connection and buffer capacity.

Which spares should I order with the plant?

Ask AGICO for a list of wear parts and long-lead assemblies for the selected equipment.

How should I compare plant quotations?

Compare offers at the same clinker output. Ask AGICO to identify which raw meal, fuel handling, dust collection and clinker transfer equipment is included.

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